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Capacity
  • Balanced on 28,000,000 linear yards annual production
  • Production from cotton bale through customer specific length rolls of finished denim fabric
  • Full physical testing and shade sorting capability
What Sets Us Apart
  • Proven track record of successfully transferring technology internationally
  • Expertise to produce innovative, trend setting products
  • All new equipment incorporating the best technologies from around the world
  • Proprietary process control systems to assure exceptional shade and physical consistency
Minimum defects
  • Stable raw material plus advanced spinning equipment
  • Superb tension control at warping, dyeing, sizing
  • Projectile weaving looms-Sulzer P7300HP minimize stop marks, typically the most problematic defect for the garment maker
  • Computer optimized cutting and strict 4 point grading system to ensure that only the best quality is delivered
Consistent Physicals
  • CDJ’s production controls and testing procedures guarantee stable physicals
  • his enables greater consistency in the fit of the final garment
  • Effective tension control from yarn to finished fabric
  • Systematic testing on greige and semi-finished fabrics
  • Special finishing processes for control of shrinkage and skew movement
  • D) On site certified labs verify strict quality control measurements before any shipments
LABS
ROUTINE TEST OTHERS AS PER REQUEST:
Width Seam Slippage (ASTM D434)
Weight (Rigid/3HL) C/F to Light (AATCC-16)
Warp/Picks C/F to Washing (AATCC-61 2A)
Tensile Strength (ASTM D5034) C/F to Ozone (AATCC-109)
Tear Strength (ASTM 1434) Flammability (16 CRF )
Dimensional Stability (AATCC-135)  
Stiffness (ASTM D4032)  
Warp Elongation (D3107)  
Skew% (D3882)  
Skew-movement (LS&CO 2)  
Stretch & Growth (ASTM 3107)  
C/F to Crocking (AATCC-8)  
C/F to act Washing (AATCC-135)  
Shade Stability
  • Cotton selection and consistency of lay-downs HVI information, EFS (Engineered Fiber Selection)
  • Stability of dyestuff - certified indigo and sulfur suppliers
  • Computerized Process Control from dyeing through finishing
  • Advanced KUSTERS Pad are used on finishing equipments to eliminate side-center shade variation
  • Integrated digital and visual shade tapering to guarantee stability of shade groups
Wide Width Fabrics
  • Wider width = significantly increased fabric yield at garment cutting
  • CDJ stretch fabrics are 57 to 60 inches wide compared to 50 inches or below
  • Non stretch fabrics 65 to 67 inches CDJ
  • CDJ can provide narrower width for customers without wide cutting tables
Global Strength
  • Product development
  • Technical innovation
  • Customer service
  • Social responsibility
  • Environmental stewardship
CDJ’s Proven Advantages
  • Cone Denim’s 100 plus years of denim heritage
  • World’s best equipment at each process
  • Proprietary process control system
  • Shade stability
  • Minimum defects
  • Consistent physicals
  • Certified Labs on site
  • Wide width fabrics
  • Customized roll sizes
  • Innovative, trend setting products

  

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